Custom - Built Welding Machines, Welding Rotator, Welding Column and Booms, Welding Positioners, Saw Pipes Welding Systems, Saw Pipe Handling Systems, Electroslag Welding Machine, Fixed And Portable Type Electroslag Welding Machine, india


	Welding Columns and Boom

Welding Column and Boom is also called as Welding Head Manipulator. The welding head is mounted at one end of the boom. The wire reel can be mounted at the front or at the rear end of the boom. In Extra Light Duty and Light Duty Models ( i.e. up to 3 meter X 3 meter), the vertical movement is through Lead Screw. And for Medium & Heavy Duty Boom, the vertical movement is through Rack & Pinion with counter weight arrangement. The Counter weight and Boom assembly is held with metallic rope. Provision of anti-fall security is a standard feature in all models including Lead Screw driven ones. The Horizontal Boom drive movement is through rack and pinion for all models.

Main Advantages :

• Increased Production

• Allows maximum flexibility to welding head manipulation

• Better weld quality with reduced labour.

• Dependable even for most critical weld quality.

• Assured high quality welding non-dependent on operator's skill

• Essential tool for automatic / semi-automatic welding.

• Indispensable for pipe / vessel fabrication shops.

• Ensures 360-degrees radial accessibility to welding head, covering vast area in the shop.

• Trolley car mounted version gives accessibility to the full shop length.

• Easy high quality automatic circumferential or longitudinal seam
welding in conjunction with Rotator or Positioner.

Salient Features :

• Rugged Construction.

• Massive stability.

• Wide Based & Lockable 'Swivel Base' to enhance Stability.

• Minimum Deflection even when 'Boom' extended fully.

• Precise 'Jerk free' vertical & horizontal movements.

• Over rated, pre-loaded and dust protected bearing arrangements.

• Operator's seat at conveniently placed location. (Optional)

• Option for self propelled Chair for operator on heavy duty models.

• Option for walkway along the boom.

• Option for Drag Chain for cable/pipe movement along the Vertical & z Horizontal plane.

1. SMALL Models (Extra Light Duty Type) -'CCBS' Models

Available Range : Up to 3mtr. vertical X 3mtr. horizontal strokes.

Features :

• Most Economical Design

• Proven Reliability

• Very Low Investment cost

• Most suitable for low budget fabrication & small vessel shops.

• Can perform wide range of applications.

• Lead screw-Nut drive for UP / DOWN movement.

• Safety ensured design ( in case of L.S. Nut wear out, operator's safety is
assured by auto-engagement of 'Anti-fall Nut'

Standard Ranges :

• Maximum Vertical Stroke -3000mm

• Maximum Horizontal Stroke -3000mm

Options :- CCBSP Models (P-Pedestal mounted Base) CCBST Models
( T-Trolley car mounted Base )

2. Medium Duty Models 'CCBM'Models.

Available Range: Above 3.Smtr. vertical X 3.Smtr. horizontal strokes.
Up to Max. 6mtr. vertical X 6.Smtr. horizontal strokes.

Features :

• Robust Design.

• Proven Reliability

• Reasonable Investment cost

• Most suitable for Medium fabrication & vessel shops.

• Can perform wide range of applications.

• Smooth Rack & Pinion Drive for both Up/Down & Horizontal movements.

• Anti-toppling device for Trolley car mounted versions.

Standard Ranges :

Maximum Vertical Stroke - 6000mm

Maximum Horizontal Stroke - 6500mm

Options :- CCBLP Models (P-Pedestal mounted Base)

CCBLT Models (T-Trolley car mounted Base)

Motorised 360' Swivel

3. HEAVY Duty Models -'CCBH' Models

Available Range : Above 6mtr. vertical X 7mtr. horizontal strokes.

Up to Max. 7mtr. vertical X Bmtr. horizontal strokes.

Features :

• Most favoured Design

• Proven Reliability and High Stability.

• Ideal for large Fabrication Shops.

• Most suitable for large Vessel Shops.

• Can perform wide range of applications.

• Smooth Rack & Pinion drive for both UP / DOWN and Horizontal movements.

• Over rated wire rope to hold counter balancing weight of the Up/Down drive.

• Anti-toppling device for Trolley car mounted versions.

Standard Ranges :

Minimum Vertical / Horizontal Stroke -6000/7000mm

Maximum Vertical / Horizontal Stroke -7000/8000mm

Options : CCBHP Models (P-Pedestal mounted Base)

CCBHT Models (T-Trolley car mounted Base)

Motorised 360' Swivel

4. Extra Heavy Duty Models 'CCBEH'Models.

Available Range: Above Smtr. vertical X Smtr. horizontal strokes.

Up to Max.10mtr. vertical X lOmtr. horizontal strokes.

Features:

• Rugged Design

• Proven Reliability and High Stability.

• Ideal for very large Fabrication Shops.

• Most suitable for extra large Vessel Shops.

• Can perform wide range of applications.

• Smooth Rack & Pinion drive for both UP / DOWN and Horizontal movements.

• Over rated wire rope to hold counter balancing weight of the Up/Down drive.

• Anti-toppling device for Trolley car mounted versions.

Standard Ranges:

Minimum Vertical/Horizontal Stroke - 8000/8000mm

Maximum Vertical/Horizontal Stroke -10000/10000mm

Options: CCBEHP Models (P-Pedestal mounted Base)

CCBEHT Models (T-Trolley car mounted Base)

SPECIFICATIONS FOR WELDING COLUMN & BOOM

MODELS	MIN. HEIGHT UNDER BOOM	MAX. HEIGHT UNDER BOOM	BOOM (MAX VERT	BOOM REACH (MAX. HOR.	BOOM TRAVEL SPEED	MAX. LOAD AT BOOM END	COLUMN SWIVEL Degrees	TROLLY SPEED mm.IMin.	INNER DIST. BETWEEN	OVERALL LENGTH (mm)	OVERALL HEIGHT (mm)
	(mm)	(mm)	STROKE)	STROKE)	mm.IMin.	Kg.			RAILS
			(mm)	(mm)					(mm)
CCBL·2525	850	3350	2500	2500	100 To1500	100	360'	1000	1000	4400	4250
CCBL·2530	850	3350	2500	3000	100 To1500	100	360'	1000	1000	7700	4250
CCBL-3030	850	3850	3000	3000	100 To 1500	125	360'	1000	1440	4500	4900
CCBL-3035	850	3850	3000	3500	100 To 1500	125	360'	1000	1540	5000	5000
CCBL-3040	850	3850	3000	4000	100 To1500	125	360'	1000	1540	5500	5000
CCBM-3535	850	4350	3500	3500	100 Tol500	140	360'	1000	1440	5000	5800
CCBM-3540	850	4350	3500	4000	100 To1500	140	360'	1000	1440	5500	5800
CCBM-4040	1100	5100	4000	4000	100 To1500	140	360'	1000	1440	5500	5900
CCBM-4045	1100	5100	4000	4500	100 To1500	150	360'	1000	1750	6000	7850
CCBM-4060	1100	5100	4000	6000	100 To1500	150	360'	1200	1750	7700	7850
CCBM-5040	1100	6100	5000	4000	100 To15OO	150	360'	1200	1750	5700	8850
CCBM-5050	1100	6100	5000	5000	100 To1500	150	360'	1200	1750	6700	8850
CCBM-5060	1100	6100	5000	6000	100 To1500	150	360'	1200	1900	7700	8850
CCBM·5065	1200	6100	5000	6500	100 To15OO	150	360'	1200	1900	8200	8850
CCBM-6040	1200	7200	6000	4000	100 To15OO	150	360'	1200	1900	5700	9300
CCBM-605O	1200	7200	6000	5000	100 To1500	200	360'	1200	1900	6700	9300
CCBM-6060	1200	7200	6000	6000	100 To1500	200	360'	1200	1900	8000	9300
CCBM-6065	1200	7200	6000	6500	100 To1500	200	360'	1200	2100	8500	9300
CCBH·6070	1300	7300	6000	7000	100 To1500	250	360'	1200	2100	9000	9300
CCBH-6080	1300	7300	6000	8000	100 To1500	250	360'	1200	2100	10000	9300
CCBH-7060	1300	8300	7000	6000	100 To1500	250	360'	1200	2100	8000	10300
CCBH·7070	1300	8300	7000	7000	100 To1500	250	360'	1200	2100	9000	10300
CCBH-7080	1300	8300	7000	8000	100 To15OO	250	360'	1200	2100	10000	10300
CCBEH-8080	1700	9700	8000	8000	100 To1500	400	360'	1200	3400	12000	12750
CCBEH-9080	1700	10700	9000	8000	100 To1500	400	360'	1200	3400	12000	13750
CCBEH-l0.90	1700	11700	10000	9000	100 To1500	400	360'	1200	3400	13000	14750
CCBEH-l0.l0	1700	11700	10000	10000	100 To1500	400	360'	1200	3400	14000	14750