Welding Positioners - Custom Built Welding Machines, Welding Rotators, Welding Column and Booms, Welding Positioners, Saw Pipes Welding Systems, Saw Pipe Handling Systems, Electroslag Welding Machine, Fixed And Portable Type Electroslag Welding Machine, india

Positioners are mainly used to manipulate and position the Jobs for IG position for easy down hand welding, independent of operator's skill. Once the job is loaded it can be manipulated conveniently to complete all the welding operations in down hand position. This reduces handling time and frequent use of crane. The job can be tilted from 00 to 1350 depending on the requirement of specific location of welding. Positioners can be conveniently used for complete circumferential welding, strip cladding, for down hand position welding, to set the job conveniently for easy accessibility to intricate assemblies etc. Along with Column & Boom, a positioner can carry out any welding tasks which are impossible otherwise.

Special Features of our Design :

• Extremely Stable and 'Free Standing' with the maximum rated load.

• 'Free standing' design allows frequent change of site.

• Rugged and robust Design / Construction.

• Generous 'Rotational' and 'Tilt' torque.

• Enhanced 'CG' rating due to specific design, lowering the distance to the
'Pivot point' from table top.

• Over rated, Pre-loaded and dust protected bearing arrangements.

• Forced diversion of 'Earth return current' off the spindle bearings,
averts bearing damage.

• Activation of mechanical 'Stoppers' in case of limit switch failure.

Standard Capacity Ranges:

Load capacity - 25 Kgs. to 200 Tonnes

Table Rotation - A.C. variable speed OR A.C Fixed speed version

Table Tilt range - 0 to 135 degrees OR -45 degrees to + 90 degrees. (Fixed Speed)

Other Options:
Head Stock- Tail Stock setups. Elevating type (adjustable table height) Positioners Turn tables
(Fixed Horizontal or Vertical tables)

Optional Features :

1. Degree of tilting angle can also be -45 to + 90 degrees to the horizontal.

2. In case face plate diameters are required more than the standard versions, please specify for such requirements.

Also mention, whether extension arms are required to accommodate ncreased diameter.

3. Machined "T" slots at extra cost. Please specify for such requirements in your enquiry.

4. A. C. Variable frequency drive for tilt drive

SPECIFICATION FOR POSITIONERS

MODELS	RATED LOAD (ROT. & TILT ) Kg	ECCEN-TRICITY mm	CG mm	ROTATIONAL SPEED RANGE RPM	ROTAT-IONAL DRIVE TORQUE Nm	TILT ANGLE RABGE Dgrees	TILT SPEED(TIME REQD for 1350 TILT) Secs.	TILT DRIVE TORQUE Nm	TABLE DIA. (STD) mm	TABLE DIA (WITH EXT. ARMS) mm	OVER ALL WIDTH (BASE FRAME) mm	OVER ALL WIDTH (BASE FRAME) mm	OVER ALL HEIGHT (Std. table hori.) mm	OVER ALL HEIGHT (Std.table vert.) mm	TOTAL POWER REQD.
CUM-5O	50	25	30	0.5t05	12.5	0⁰ to135'	Manual	NA	300	NA	650	450	550	625	0.25
CUM-l 00	100	40	50	0.25to0 2.5	40	0⁰ to135'	Manual	NA	400	NA	850	450	580	700	0.25
CUM-250	250	40	50	0.25to0 2.5	100	0⁰ to 135⁰	50	440	500	NA	1000	620	600	740	0.75
CUM-500	500	80	100	0.2to0 2	400	0⁰ to 135⁰	50	1200	750	NA	1250	820	775	1020	1.5
CUM-750	750	100	125	0.2 to 0 2	750	0⁰ to 135⁰	60	2050	1000	NA	1330	880	780	1140	1.5
CUM-1000	1000	100	125	0.1 to 1	1000	0⁰ to 135⁰	80	2900	1200	NA	1670	1200	1040	1460	2
CUM-1500	I500	150	I5O	O.O5\o 1	2250	0⁰ to 135⁰	80	4700	1500	NA	2005	1400	I150	1720	2.5
CUM-2000	2000	150	200	0.05 to 01	3000	0⁰ to 135⁰	100	7600	1500	N.A.	2005	1400	I150	1720	4
CUM-3000	3000	150	200	0.05 to 1	45OO	0⁰ to 135⁰	100	11400	1600	N.A.	2060	1400	1250	1870	5
CUM-5OOO	5OOO	200	250	O.O5 to 01	10000	0⁰ to 135⁰	100	22500	1600	NA	2140	1650	I500	2100	10
CUM-7500	7500	200	250	0.04 to 0 0.8	14000	0⁰ to 135⁰	100	32900	2000	3000	2600	1800	1730	2500	10
CUM-10000	10000	200	250	0.025 to 0 O.5	20000	0⁰ to 135⁰	120	50000	2500	3500'	3050	2340	2000	2950	12.5
CUM-15000	15000	250	300	0.02S to 0.5	37500	0⁰ to 135⁰	120	10S000	2500	3500	4200	2860	2530	3400	20
CUM-20000	20000	250	300	0.Q25 to 0 0.5	50000	0⁰ to 135⁰	120	140000	3000	4000	4400	2860	2880	4000	30
CUM-25000	25000	250	300	0.025 to 0 0.5	62500	0⁰ to 135⁰	125	175000	3000	4000	4600	3070	2880	4000	30
CUM-30000	30000	300	300	0.025 to 0.5	90000	0⁰ to 135⁰	150	225000	3500	4500	4850	3070	3270	4600	40
CUM-40000	40000	300	500	0.01 to 0.2	120000	0⁰ to 135⁰	180	380000	3500	5000	5250	3320	3420	4740	45
CUM-50000	50000	300	500	0.01 to 0.2	150000	0⁰ to 135⁰	200	480000	3500	5000	5800	3320	3430	4750	60
CUM-75000	75000	300	500	0.01 to 00.2	225000	0⁰ to 135⁰	250	810000	3500	5000	5800	3650	3450	4760	60
CUM-l 00000	100000	300	5OO	0.005 to 0 0.1	300000	0⁰ to 135⁰	300	1100000	4000	5000	6300	3760	3800	5250	65
CUM-150000	150000	300	500	0.005 to 0 0.1	450000	0⁰ to 135⁰'	300	1650000	4000	5000	7500	4480	4050	5440	80
CUM-200000	200000	300	500	0.005 to 0 0.1	600000	0⁰ to 135⁰'	300	2250000	4000	5000	8000	5700	4570	5960	110